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As a subsidiary of Menasha Corporation, ORBIS has a rich history in packaging. For more than 150
years, Menasha Corporation has been dedicated to a customer-focused approach to providing a
diversified offering of high quality material handling and packaging products and services for a
wide variety of industries. Menasha has celebrated great success because of their unfailing
foresight and courage to develop new products, expand into new markets and step beyond traditional
thinking.
1849 Companies in many different industries were searching for safe, efficient
ways to transport their product from their manufacturing or processing site to their customers. To
meet these needs, a small wooden pail factory was founded in Menasha, Wisconsin.
By 1895, under the direction of Elisha Smith, the company we now know as Menasha
Corporation became the world's largest manufacturer of turned wooden ware.
1863 Several hundred miles away, G.B. Lewis was founded as a manufacturer of wood
related material handling products for bakeries, laundries, hospitals and a few light industrial
plants. By
1885, a machine was developed that could weave fabric out of wooden slats
resulting in a rugged container that could be used for many trips. These high-performance wooden
boxes facilitated the production of mass quantities of goods required to wage World War I. In fact,
one container lasted through the war as a Red Cross supply container and was decorated by the
War Department for valiant service.
In the early
1940s, during World War II, wooden boxes were in more demand than ever. These
lightweight boxes increased plant efficiency and were easy to handle for the increasing amount of
women in the wartime workforce. It was during this war that the demand for material handling
products in manufacturing and distribution applications grew. G.B. Lewis pursued research on the
use of plastics in the manufacturing of material handling products.
In
1949, Lewis designed the first fiberglass tote pan that was a lightweight,
durable, low-cost alternative to wood boxes. By the 1950s, G.B. Lewis became the pioneer in the
design and manufacture of plastic reusable containers.
1973 As the need for plastic containers increased, so did the need for pallets.
Wood pallets flooded the market. To address cleanliness, durability and cost efficiency issues,
Menasha Corporation introduced the Convoy reusable plastic pallet product line. Over the next 25
years it grew to be one of the largest plastic pallet manufacturers in the US and the only
manufacturer with multi-process capabilities. As more industries turned to plastic pallets, Convoy
expanded their offering with a vast selection of footprints and forms to meet changing
requirements.
1974 Acquired by Menasha Corporation, G.B. Lewis was re-named LEWISystems and
continued the tradition of innovation. LEWISystems quickly became the recognized leader in the
plastic container industry. Reusable attached-lid nestable containers were created for
distribution. Today, the FliPak is the industry standard distribution container, with millions in
circulation. Soon after, additional plastic containers were designed for the electronics, food,
automotive and pharmaceutical industries.
1992 Meanwhile, the automotive industry was turning to reusables to reduce costs
and protect parts during shipments. As the demand for reusable packaging industry grew, Menasha
recognized the need for protective interior dunnage, especially in the automotive and electronics
market. Secondary suppliers were shipping expensive and sensitive components into original
equipment manufacturers (OEMs) and found that reusable protective interior dunnage could save them
thousands of dollars by reducing product damage. Not only that...interior dunnage could be used
over and over again. The DuraPak division was established by Menasha Corporation to meet the needs
of these customers. As companies scrutinized their supply chains to find ways to reduce costs, they
sought out experts to implement efficiency throughout their systems. To meet these needs, Menasha
acquired WolPac, a company specializing in material handling and engineering services.
1996 To efficiently meet the material handling and reusable packaging needs of
their leading customers, Menasha created ORBIS by combining LEWISystems, CONVOY, DuraPAK and
WolPac. Now customers had one source for high quality plastic reusable containers, pallets, custom
interior dunnage and engineering services.
1997 To meet the bulk packaging needs of their diverse customers base, ORBIS
introduced their comprehensive BulkPak product line, in industry-leading footprints and heights.
Now ORBIS offers a series of plastic collapsible, straight-wall and stack-n-nest bulk containers
for all types of applications in the automotive, food, general manufacturing, pharmaceutical and
beverage industries. With their bulk container offering, ORBIS was able to offer their customers a
comprehensive selection of reusable packaging products, reducing the customers' need to use
multiple suppliers.
2001 As a recognized leader in reusable packaging, ORBIS became a wholly-owned
subsidiary of Menasha Corporation. In October 2001, to build on their strength as a plastic pallet
manufacturer, ORBIS acquired Cookson Plastic Molding. Cookson was recognized as a highly innovative
company in materials, processes and technology. The ORBIS plastic pallet offering grew to include
solutions for world-class customers in a wide variety of industries, including food processing,
pharmaceutical and beverage.
2002 Further growth was gained in 2002, as ORBIS acquired Nucon Corporation, a
leading manufacturer of plastic pallets for the beverage industry in the US, Mexico and Europe.
2003 ORBIS launched their Innovations Center to identify and deliver breakthrough
plastic reusable packaging products to help their customers realize greater efficiencies with
plastic reusable packaging.
2004 ORBIS acquires Hays Container Systems and creates
ORBIS Container Services. ORBIS Container Services (OCS) provides and manages
pools of reusable plastic containers. or RPCs, that safely and efficiently move fruits and
vegetables throughout the produce supply chain. It operates service centers for the rental,
cleaning, sorting and tracking of RPCS for major fruit and vegetable growers/shippers that supply
grocery retailers.
2005 ORBIS adds a series of extended-height 45" x 48" BulkPak containers, in
heights from 34" to 50".
2006 ORBIS strengthens its bulk container product line with eight new General
Purpose 40" x 48" BulkPak containers and six new extended-length BulkPak containers. Now ORBIS
is the only manufacturer in the industry to offer the 62" x 48" BulkPak, which optimizes a 53'
trailer for transportation efficiency.
2007 ORBIS became North America's leader in
plastic reusable packaging with its acquisition of a major bulk container manufacturer. With
this acquisition, ORBIS broadened its bulk container product offering and now
provides the most comprehensive selection of all types of plastic reusable packaging,
including hand-held containers, bulk containers and palletd. Customers now benefit from the highest
levels of reusable packaging expertise, innovation, product quality and service in the
industry.
Today, ORBIS Corp. uses proven expertise, industry-leading knowledge and superior products
(containers, pallets and dunnage) to create and implement reusable packaging systems. As companies
continue to optimize their supply chains, the future promises a growing need for cost-efficient
reusable packaging products, worldwide.
Property of ORBIS Corporation © 2007
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